{"id":581,"date":"2021-04-24T07:49:54","date_gmt":"2021-04-24T11:49:54","guid":{"rendered":"https:\/\/mikeflightblog.duckdns.org\/?p=581"},"modified":"2021-04-25T18:48:21","modified_gmt":"2021-04-25T22:48:21","slug":"light-speed-issues","status":"publish","type":"post","link":"https:\/\/mikesflightblog.org\/index.php\/2021\/04\/24\/light-speed-issues\/","title":{"rendered":"Light speed Issues"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">I feel the need for light speed<\/h2>\n\n\n\n<h2 class=\"wp-block-heading\">18 April 2021<\/h2>\n\n\n\n<p>&nbsp;For what seems like the life of the plane I have been fighting issues with my light speed electronic ignition system.&nbsp;<\/p>\n\n\n\n<p>Quick tutorial \u2013 the FAA mandated back in the 1950s that aircraft engines must have two independent sources of ignition (spark).&nbsp; This is accomplished by having two sparkplugs for each cylinder \u2013 in my horizontally opposed engine this means a top and a bottom.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/Mag-other-side-rotated.jpg\" alt=\"\" class=\"wp-image-582\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/Mag-other-side-rotated.jpg 640w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/Mag-other-side-300x225.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/figure>\n\n\n\n<p>The traditional method of timing and creating the spark is through the use of a Magneto that is mechanically connected to the engine.&nbsp; These systems are great and reliable \u2013 though they do require significant maintenance one major advantage is they will continue to work even when all electrical power is lost \u2013 since they have a self-contained generator.&nbsp; But since they are mechanically timed to the motor they are unable to adjust the timing of the ignition spark based on power output, or manifold pressure.&nbsp; Electronic ignition systems are able to compensate for these varying conditions and provide 10-20% more power and fuel savings.&nbsp; But the down side is they require power to operate \u2013 meaning if all electrical power \u2013 the alternator and the battery died then then engine wouldn\u2019t receive a spark and thus would stop running.<\/p>\n\n\n\n<p>In N95VT we attempted to get the best of both worlds by having both an electrical system and a mechanical system.&nbsp; In our case the lower sparkplugs are connected to the mechanical magneto and the upper sparkplugs are connected to an electronic ignition system.&nbsp; This has worked well and the redundancy has been appreciated as on numerous occasions I have had the electronic system fail.&nbsp; In every case the cause of the failure was due to a connector coming off.&nbsp; Specifically either the spark plug wire or the timing wire that send the signal to the coil. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/LS-Plug-wires.jpg\" alt=\"\" class=\"wp-image-583\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/LS-Plug-wires.jpg 640w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/LS-Plug-wires-300x225.jpg 300w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/figure>\n\n\n\n<p>This is normally recognized in the airplane by a small drop in performance and a spike in EGT temperature as the affected cylinder has less complete combustion and more \u2018fire\u2019 happens in the exhaust.&nbsp; This has been a recurring issue which I have tried to fix by going in and reattaching the wires or replacing the bonnet connector on the timing wire.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/image-3.png\" alt=\"\" class=\"wp-image-585\" width=\"795\" height=\"278\"\/><\/figure>\n\n\n\n<p>Speaking with the system designer Klaus after returning from Georgia when the issue occurred three times each time after being in flight for about 2 hours I decided to add a support behind the coil that supplies spark to the #1&amp;2 cylinders since they have been the only cylinders to exhibit this issue.&nbsp; To do this I built a support to hold the timing wire forward and added a clamp to an existing fuel line support to hold the sparkplug cable.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/IMG_8844-1024x768.jpg\" alt=\"\" class=\"wp-image-584\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_8844-1024x768.jpg 1024w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_8844-300x225.jpg 300w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_8844-768x576.jpg 768w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_8844.jpg 1280w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>I thought this had solved the issue but after a few hours of flying on Saturday I had an EGT spike on #5&amp;6 when I went flying Sunday.&nbsp; After removing the cowel and examining the engine I wasn\u2019t 100% sure I was able to identify the issue but believe the ground wire associated with the timing of this coil was lose.<\/p>\n\n\n\n<p>&nbsp;After speaking with Kevin who also has the light speed system on one of his airplanes I decided to build brackets to support the other 2 coils, replace the timing wire connectors and add RTV to the connectors to help \u201cglue\u201d them in place.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/IMG_1412.jpg\" alt=\"\" class=\"wp-image-586\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1412.jpg 800w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1412-300x225.jpg 300w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1412-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption>Clamp for 3&amp;4 timing wire<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/IMG_1410.jpg\" alt=\"\" class=\"wp-image-587\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1410.jpg 1024w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1410-300x225.jpg 300w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1410-768x576.jpg 768w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Zip tie clamp for all three timing wires, but the only way to impact 5&amp;6 &#8211; you can see the shrink wrap on for the connector.<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/IMG_1409.jpg\" alt=\"\" class=\"wp-image-588\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1409.jpg 800w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1409-300x225.jpg 300w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/IMG_1409-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption>Coil 1&amp;2 with RTV seen as a improvised boot.<\/figcaption><\/figure>\n\n\n\n<p><br><br>Next step will be to test fly it with these modifications.\u00a0 If this isn\u2019t successful I believe the next logical step will be to mechanically connect the timing wires to the coils with a screw.\u00a0 This will require drilling into the bonnet fitting on the coil but we will cross that bridge when we come to it.<\/p>\n\n\n\n<p>4-25-21<\/p>\n\n\n\n<p>Flew for about 1.5 in pretty rough air and the engine seemed to have no issues.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"354\" src=\"https:\/\/mikeflightblog.duckdns.org\/wp-content\/uploads\/2021\/04\/image-4-1024x354.png\" alt=\"\" class=\"wp-image-592\" srcset=\"https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/image-4-1024x354.png 1024w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/image-4-300x104.png 300w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/image-4-768x265.png 768w, https:\/\/mikesflightblog.org\/wp-content\/uploads\/2021\/04\/image-4.png 1262w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>I feel the need for light speed 18 April 2021 &nbsp;For what seems like the life of the plane I have been fighting issues with [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-581","post","type-post","status-publish","format-standard","hentry","category-posts"],"_links":{"self":[{"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/posts\/581","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/comments?post=581"}],"version-history":[{"count":2,"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/posts\/581\/revisions"}],"predecessor-version":[{"id":593,"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/posts\/581\/revisions\/593"}],"wp:attachment":[{"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/media?parent=581"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/categories?post=581"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mikesflightblog.org\/index.php\/wp-json\/wp\/v2\/tags?post=581"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}